MJ Abbott

Synthetic pitch re-surface

Wast Hills Training Ground

Introduction

New surface required for deteriorating synthetic pitch

The existing synthetic football surface had served the Club well over the last 12 years, but had started to deteriorate and fail at the seams.

Through discussions with the Club, MJ Abbott provided costings to replace the surface, and were appointed to carry out the work.

The Club employed Charles Henderson of OBi Sports to approve the proposals and monitor construction.

The project started in July 2024.

Project challenges

Extreme care needed to ensure the existing rubber shockpad could be retained

The suitability of retaining the existing rubber shockpad could only be determined after all the existing synthetic surface was removed. The removal of the synthetic carpet therefore had to be carried out diligently and with extreme care, so as to not affect the integrity of the retained shockpad.

Upon removal of the synthetic surface, MJ Abbott engaged an approved test house to conduct testing of the existing shockpad, following which its approval was confirmed.

The project coincided with the return of academy staff and players. The challenge was to manage the health and safety requirements for mixing machinery, delivery lorries, cars, players and staff, within a very tight site whilst maintaining a suitable programme.

Our approach

Expert project management to deliver the project ahead of schedule

The scope of work included:

  • Removal of the existing 3G surface, which included cutting and rolling, loading onto transport and removal off site.
  • Shockpad testing.
  • Installation of a new SIS Pitches SIS Turf Xtreme 40 carpet complete with sand and rubber infill.
  • Surface testing to achieve FIFA Quality Pro.

Outcomes

The new surface was opened ahead of schedule

The new surface was opened a week ahead of schedule, receiving nothing but positive feedback from coaching staff and players.

The pitch maintenance is successfully managed by Head Groundsman, Dale Ketteridge.